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Cylinder Hone Safe Work Method Statement


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Cylinder Hone Safe Work Method Statement

The Cylinder Hone Safe Work Method Statement (SWMS) is the perfect solution to ensure a safe and effective work environment when using this machinery. Our SWMS is designed to help you identify and manage any risks associated with cylinder hone operations, and is packed with features to help you achieve a safe and successful outcome. Here are some of the key features of our SWMS:

• Pre-filled and Comprehensive: Our SWMS is pre-filled with all the necessary information you need to get started, including project details, scope of work, legislative references, and more. It’s also comprehensive enough to cover a wide range of scenarios, so you can rest assured that you’re prepared for any eventuality.

• Fully editable and customisable in Microsoft Word format for easy editing: We understand that every project is different, which is why our SWMS is fully editable and customisable in Microsoft Word format. This makes it easy to adapt to your specific needs and requirements, so you can get the job done right.

• Includes checklist of any high risk machinery on site: Our SWMS includes a checklist of any high risk machinery on site, so you can be sure that you’re taking all necessary precautions to keep your workers safe.

• Includes space for recording any staff training: It’s important to keep track of staff training, and our SWMS includes space for recording this information. This ensures that all workers are properly trained and equipped to handle the task at hand.

• Includes before and after risk ratings: Our SWMS includes before and after risk ratings, so you can see the impact of your risk management efforts in real time.

• Includes resources for use of legislative references: Our SWMS includes resources for the use of legislative references, so you can ensure that you’re complying with all relevant regulations and standards.

• Includes all PPE required: Personal Protective Equipment (PPE) is crucial when working with cylinder hone machinery. Our SWMS includes all necessary PPE requirements, so you can keep your workers safe and protected.

• Includes risk assessment and risk assessment matrix: Our SWMS includes a risk assessment and risk assessment matrix, so you can identify and manage any potential risks associated with cylinder hone operations.

• Includes a checklist to ensure all requirements have been covered when implementing the SWMS: Our SWMS includes a checklist to ensure that all requirements have been covered when implementing the SWMS, so you can be confident that you haven’t missed anything.

• Includes sign off page for all workers and responsible persons: Our SWMS includes a sign off page for all workers and responsible persons, so you can ensure that everyone is on board and committed to following the SWMS.

• Easy to use, easy to customise: Our SWMS is designed to be easy to use and easy to customise, so you can get started quickly and easily.

• Suitable for large contracts and Tenders, including tier 1 contractual work: Our SWMS is suitable for large contracts and tenders, including tier 1 contractual work. It’s comprehensive enough to meet the requirements of even the most complex projects.

• Instantly delivered download: Our SWMS is available as an instantly downloadable file, so you can get started right away.

At Bluesafe, we believe that safety should always come first. That’s why our SWMS is designed to help you manage any risks associated with cylinder hone operations, and ensure a safe and successful outcome. So why wait? Download our SWMS today and get started on your next project with confidence!

Here is some safety information related to working with cylinder hone.


  • Physical injury due to contact with rotating machinery and moving parts
  • Inhalation of airborne particles and dust
  • Risk of fire due to sparks generated during the process
  • Electrical shock due to faulty equipment or incorrect handling


  1. Personal Protective Equipment (PPE):
  • Wear appropriate PPE, including safety glasses, earplugs or earmuffs, gloves, and a dust mask.
  • Wear close-fitting clothing and secure any loose jewellery and long hair.
  1. Pre-Start Checks:
  • Check the cylinder hone for any damage or missing parts before use.
  • Ensure the hone is securely mounted to the workbench and in good working condition.
  • Check the electrical cord for any damage and ensure it is properly grounded.
  1. Setup:
  • Position the workpiece securely in the hone and tighten any clamps or fixtures to prevent movement during the process.
  • Adjust the hone to the correct depth and diameter.
  • Ensure the hone is lubricated with an appropriate coolant to prevent overheating.
  1. Operation:
  • Switch on the hone and allow it to reach full speed before starting the honing process.
  • Hold the workpiece firmly and move it back and forth in a smooth motion while applying even pressure.
  • Stop the hone immediately if any abnormalities or unusual noises are observed.
  1. After Use:
  • Switch off the hone and unplug it from the power source.
  • Remove the workpiece and clean the hone and work area of any debris or coolant.
  • Store the hone in a safe and secure location.
  1. Emergency Response:
  • In case of an emergency, switch off the hone and isolate the power source.
  • Provide first aid to any injured persons and seek medical attention if necessary.
  • Report the incident to the supervisor or site manager.

Gary’s Safety Tips

Hey everyone, Gary here, and today we’re going to talk about a serious topic: the dangers and safety recommendations of working with cylinder honing.

First of all, let me say that cylinder honing is not something to be taken lightly. It involves using a honing tool to remove material from the inner surface of a cylinder, typically in an engine block. This process can be dangerous if not done properly, so it’s important to follow some safety guidelines.

One of the biggest dangers of cylinder honing is the potential for injury. The honing tool spins at high speeds and can easily cause serious injury if it comes into contact with your skin. That’s why it’s important to always wear protective gloves, eye protection, and a face shield when working with a honing tool.

Another danger is the potential for the tool to break or shatter. This can happen if the tool is not properly maintained or if it’s used improperly. Always inspect your honing tool before use and make sure it’s in good condition. If you notice any cracks or other signs of wear, replace the tool immediately. And always follow the manufacturer’s instructions for use.

In addition to these dangers, there are some other safety recommendations to keep in mind when working with cylinder honing. First, always make sure the engine block is securely clamped in place before you begin honing. This will prevent the block from moving or shifting while you’re working on it.

Second, make sure the honing tool is properly lubricated. This will help prevent overheating and ensure a smooth, even cut. Use a high-quality honing oil and follow the manufacturer’s recommendations for how much to use.

Third, always work in a well-ventilated area. The honing process can create a lot of dust and debris, which can be harmful if inhaled. Open windows or use a fan to help circulate the air.

Finally, take your time and work carefully. Rushing through the honing process can lead to mistakes and potentially dangerous situations. Follow the manufacturer’s recommendations for how long to hone each cylinder and make sure you’re using the right speed and pressure.

In conclusion, cylinder honing can be a dangerous process if not done properly. But by following some simple safety guidelines, you can minimize the risks and ensure a successful outcome. Always wear protective gear, inspect your tools before use, and work carefully and methodically. With these precautions in mind, you’ll be able to hone your engine cylinders safely and effectively. Thanks for tuning in, and until next time, stay safe out there!


Cylinder Hone Safe Work Method Statement

Total Inc GST


After working for larger companies that take their safety seriously, Bluesafe’s documentation was on par with these companies. You’ve given us the ability to access the same sort of resources that only bigger companies have access to.

Warren Kingsley
Alstain Sheetmetal


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Dr Doug Josephides
Bayside Natural Medicine


You guys added real value with the required documentation that was high quality, affordable, very well put together and easy to implement. By the way, we secured our government tender for another seven years.

Rodney Prendergast
MMLA Group


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Richards Quality Projects


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Kaygee Home and Community Support


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Turnco Office Furniture


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Sustain Health


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